steel processing

Steel Processing 101: A Detailed Look into the Methods Utilized by KGS Steel Birmingham

The steel processing industry plays a crucial role in delivering customized steel products and services tailored to the ever-changing needs of clients in construction, manufacturing, and other industries. KGS Steel Birmingham, a full line structural steel and carbon steel service center warehouse that has been servicing the southeastern United States since 1985, works tirelessly to provide custom steel processing solutions to help clients achieve their unique objectives. To accomplish this, they employ a variety of steel processing techniques and maintain a strong commitment to precision and quality in delivering tailored steel products.

In this informative blog post, we will delve into the various steel processing techniques utilized by KGS Steel Birmingham to create top-quality custom steel products for a diverse range of projects and applications. Our aim is to provide industry professionals, engineers, and fabricators with a deeper understanding of the methods employed in transforming standard steel products into custom solutions that suit specific project requirements. Furthermore, we hope to shed light on the expertise and dedication that KGS Steel Birmingham brings to the table, helping clients succeed in their projects while maintaining high standards of quality and efficiency.

By gaining valuable insights into the steel processing techniques used by KGS Steel Birmingham, you’ll be better equipped to collaborate with them on your projects, ensuring that you receive the perfect steel products tailored to your unique needs. We will explore a variety of processing methods, including cutting, shearing, bending, and more, showcasing the versatility and adaptability of steel as a material as well as the expertise of KGS Steel Birmingham in providing custom steel solutions.

Cutting Techniques in Steel Processing

One of the fundamental steel processing techniques employed by KGS Steel Birmingham is cutting, which involves splitting steel into smaller sizes or specific shapes. Various cutting methods allow for precise and efficient processing of steel products, ensuring they meet the required project specifications:

  1. Saw Cutting: Saw cutting is a versatile and cost-effective method, perfect for a wide range of steel products and sizes. High-speed circular saws with specialized blades can cut through various steel products with ease, providing clean and precise cuts.
  2. Laser Cutting: Laser cutting utilizes high-powered lasers to slice through the steel with unmatched precision. This method is excellent for complex shapes and patterns, or when precision is critical for your project.
  3. Plasma Cutting: Plasma cutting is ideal for larger steel products or for processing materials with higher thicknesses. Using an electrical charge, the plasma torch generates a high-velocity jet that melts and cuts through the steel.
  4. Water Jet Cutting: Water jet cutting is a versatile technique that utilizes a high-pressure water stream mixed with abrasives to cut through the steel. This method ensures minimal heat-affected zones and is suitable for intricate designs or delicate materials.

Shearing Techniques in Steel Processing

Shearing is an essential steel processing method for separating steel sheets or plates into more manageable sizes. KGS Steel Birmingham employs different shearing techniques to deliver custom steel products with maximum efficiency and precision:

  1. Guillotine Shearing: Guillotine shearing uses a large, straight blade to cut through steel sheets or plates. Its straightforward mechanism makes it a popular and efficient choice for processing a variety of steel products.
  2. Rotary Shearing: Rotary shearing consists of circular cutting blades that rotate to shear the steel material. This technique is perfect for achieving clean and accurate cuts, especially in thinner steel sheets or coiled steel products.

Bending Techniques in Steel Processing

Bending is a steel processing technique used to form steel products into desired shapes or angles. Here, we explore two common bending techniques utilized by KGS Steel Birmingham:

  1. Press Brake Bending: Press brake bending uses a hydraulic press to apply force, effectively bending the steel products into required shapes or angles. This technique is highly versatile, allowing for quick adjustments to bend radius or angle specifications.
  2. Roll Bending: Roll bending involves passing steel products through sets of rolls, creating a gradual curve as the steel moves through the machine. This method is ideal for forming curved steel products, such as pipes, tubes, or large structural beams.

Machining Techniques in Steel Processing

To provide tailored steel solutions with complex shapes or features, KGS Steel Birmingham offers machining services as part of their steel processing capabilities:

  1. Drilling: Drilling involves using specialized drill bits to create holes or channels in steel products according to specific requirements. Drilling offers immense versatility, with various drill sizes and types catering to a wide range of applications.
  2. Turning: Turning is a machining process where the steel workpiece is rotated while cutting tools are used to remove material, creating a symmetrical shape around the axis of rotation. This technique is perfect for creating cylindrical steel components.
  3. Milling: Milling utilizes a cutting tool that moves along a workpiece, gradually removing material to create desired shapes or features. This method is suited for both flat and irregular surfaces, making it a highly flexible option in steel processing.


By employing a variety of steel processing techniques, KGS Steel Birmingham is equipped to provide custom steel solutions to cater to the unique needs of clients in the construction, manufacturing, and industrial sectors. With a deeper understanding of these methods, you can better appreciate the expertise and dedication brought by KGS Steel Birmingham in delivering top-quality, tailor-made steel products for various projects and applications.

Choosing the right steel processing partner is vital for ensuring the success of your projects. With KGS Steel Birmingham, you benefit from their vast experience, exceptional service, and an extensive range of processing capabilities of an established steel processor in Birmingham, AL. Reach out to KGS Steel Birmingham today to discuss your project requirements and discover how their cutting-edge steel processing services can help you achieve your goals.

Bessemer, AL

3725 Pine Ln,
Bessemer, AL 35022


Mon - Fri7:30 AM–4:30 PM
Sat - Sun: Closed 

Nashville, TN

310 Herron Dr,
Nashville, TN 37210


Mon - Fri7:30 AM–4:30 PM
Sat - Sun: Closed 

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